Testing hardware / advanced materials
Professional experienceMini corrosion-fatigue crack-growth chamber
Collaborative design, machining, and assembly of experimental corrosion-fatigue testing hardware, recognized through the 2025 Meritorious Invention Disclosure Award.
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- Supported design-for-manufacture and build strategy for the test system.
- Contributed precision machining, assembly, and hardware implementation.
- Recognized through the Meritorious Invention Disclosure Award for the Mini Corrosion Fatigue Crack Growth Chamber.
View the invention award record
Advanced materials / team contribution
Award-recognized experienceHITEMMP simulated service test bed
Contributed as a member of the HITEMMP Simulated Service Test Bed Team, recognized by the Boeing BR&T Performance and Innovation Award on June 20, 2023.
Read the research context
Published ARPA-E project
Highly Compact Metallic Heat Exchangers for Extreme Environments
Boeing’s ARPA-E-backed effort explored compact metallic heat-exchanger designs for extreme operating conditions, serving advanced flight and distributed energy applications. The published objectives combine material development and optimized geometries with additive and conventional manufacturing.
- Published temperature objective
- 1,000°C
- Published pressure objective
- Above 80 bar
These are published research objectives. My award documents recognition as part of the simulated service test-bed team.
ARPA-E program description (PDF)
Cold spray / qualification
Professional experienceC-17 cold-spray repair qualification
Developed machining processes for aluminum cold-spray tensile and fatigue specimens that contributed to qualification work for C-17 window-frame repairs.
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- Developed repeatable coupon preparation for repaired-material conditions.
- Supported material testing requirements and precision specimen fabrication.
- Contributed to an aerospace repair qualification program.
View the cold-spray repair post
Spaceflight / test fixtures
Professional experienceSLS structural fastener test tooling
Engineered, machined, and calibrated nut-factor testing fixtures to support torque/tension testing for Space Launch System structural fastener qualification.
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- Designed fixturing around fastener loading and measurement requirements.
- Machined and calibrated specialized fixture components.
- Supported hardware qualification and test readiness.
- Team nut-factor verification work recognized through the Boeing Recognition Program.
Defense / production support
Professional experiencePAC-3 rapid development & production tooling
Provided rapid development machining for PAC-3, including fixtures and tooling to support increased production.
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- Supported rapid development needs through machining.
- Produced fixtures and tooling to support increased production.
Defense / vibration testing
Professional experienceCustom vibration-test fixtures
Designed, manufactured, and assembled tooling for prototype validation and circuit-card flight assembly testing across B-52, PAC-3, SLS, and CST-100 Starliner programs.
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- Translated test-setup requirements into manufacturable fixture designs.
- Programmed and machined specialized hardware for complex test configurations.
- Supported prototype evaluation in aerospace and defense environments.
Advanced aerospace alloys
Professional experienceNext-generation alloy prototyping
Developed machining strategies for difficult aerospace materials in advanced metals research and high-speed / hypersonic applications.
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- Evaluated toolpaths, workholding, and production strategies for demanding alloys.
- Produced precision samples and prototype components for research.
- Connected materials development needs with shop-floor execution.
Manufacturing process / DFM
Current roleShop-floor process & DFM improvements
Process planning, manufacturing reviews, setup and fixture strategy, and production-method improvements across machining, laser / waterjet cutting, forming, fabrication, and assembly.
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- Review drawings and CAD for manufacturing risks and routing needs.
- Consider nesting, material use, cutting methods, quality checks, and supplier coordination.
- Develop repeatable production approaches with less setup effort.
Digital process development
Design / development conceptAI-assisted manufacturing quoting & DFM
Architecture and workflow planning for RFQ intake, drawing interpretation, DFM review, sourcing, cost estimation, and human-verified quote delivery.
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- Map incoming RFQs through technical review, sourcing, estimating, and quote output.
- Explore API-driven manufacturing quoting and CAD/CAM integrations.
- Emphasize human validation, traceability, and realistic constraints.
See the Xometry Toolpath Engine app project
Optical inspection / automation
Design / development conceptCamera-based part inspection station
Concept design for a calibrated optical inspection workflow for flat-pattern sheet-metal features, with possible extension into bend inspection.
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- Investigate calibrated imaging, backlighting, optics, structure, and automated measurement.
- Design for documentation and digital inspection traceability.
- Development concept; no production deployment or achieved tolerance is claimed.
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